Synergy industrial park, Yelabuga — 260,000 m² of Wiron and Refloor ST-S200 industrial floors

Reference project: the Synergy industrial park in Yelabuga with 260,000 m² of ready-to-use premises for production, offices and warehouses. The floors had to withstand combined loads from equipment and racking, be dust-free and easy to clean, and maintain a neat appearance with constant tenant turnover. Hardened ind…

Area
260 000 м²
Duration
—
City
Елабуга
Year
2024

Project photos and videos

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Project photo: Synergy industrial park, Yelabuga — 260,000 m² of Wiron and Refloor ST-S200 industrial floors
Project photo: Synergy industrial park, Yelabuga — 260,000 m² of Wiron and Refloor ST-S200 industrial floors
Project photo: Synergy industrial park, Yelabuga — 260,000 m² of Wiron and Refloor ST-S200 industrial floors
Project photo: Synergy industrial park, Yelabuga — 260,000 m² of Wiron and Refloor ST-S200 industrial floors

Key parameters

A brief summary of operating conditions and the selected system.

Industry
индустриальные парки и производственно-складская недвижимость
Floor system
Topping on fresh concrete (surface hardening)
Slip resistance
R10-R11
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Task — solution — result

How we transformed a problematic concrete floor into a floor system resistant to washing and chemical exposure.

01

Task

  • — Provide durable, dust-free flooring over about 260,000 m² for various tenant formats.
  • — Withstand intensive loads from forklifts, stackers and racking with several residents operating simultaneously.
  • — Minimise the number of joints and dust accumulation points to simplify cleaning and maintenance.
  • — Ensure convenient phased commissioning of buildings without long downtimes.

02

Solution

  • — At the concreting stage, industrial screeds with a hardened top layer using Wiron dry shake were laid in the main load zones.
  • — In aisles and loading/unloading areas, systems based on Refloor ST-S200 with increased resistance to abrasive wear and wheel loads were used.
  • — Technological cutting and sealing of joints was carried out, and structural separation of zones with potentially different operating conditions for different tenants was provided.
  • — Particular attention was paid to base flatness and the quality of final surface finishing to facilitate equipment movement and operation of racking systems.
  • — Cleaning and planned floor maintenance guidelines were prepared for the management company.

03

Result

  • — A unified flooring system was obtained throughout the industrial park with predictable characteristics in terms of wear and ease of operation.
  • — Costs for local repairs and bringing the floor up to the requirements of new residents when changing tenants have been reduced.
  • — The floors do not dust, withstand regular cleaning well and retain a neat appearance even in the most heavily loaded areas.
  • — Thanks to the pre-planned flooring system, the park can offer companies ready-made infrastructure without additional capital floor repairs when launching production.

Project KPIs

260 000  м²

Площадь объекта

индустриальный парк с производственными, офисными и складскими помещениями

Тип объекта

2019–2024

Период реализации

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