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Case логистика и склады
Год реализации
Reference case for industrial floor installation in Ozon logistics complexes in various cities across Russia. The total area of hardened concrete floors is 1,185,000 m². The flooring must withstand 24/7 operation of forklifts and stackers, minimize dusting, and provide stable flatness for racking systems and automat…
- Area
- 1 185 000 м²
- Duration
- —
- City
- Year
- 2024
Key parameters
A brief summary of operating conditions and the selected system.
- Industry
- логистика и склады
- Floor system
- Topping on fresh concrete (surface hardening)
- Slip resistance
- R9-R10
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Task — solution — result
How we transformed a problematic concrete floor into a floor system resistant to washing and chemical exposure.
01
Task
- — Provide a durable concrete floor designed for high dynamic and static loads from forklifts, stackers, and pallet trucks.
- — Reduce concrete dusting to a safe level so as not to contaminate goods, packaging, and warehouse equipment.
- — Maintain floor flatness within the requirements for high-bay handling equipment and conveyor lines.
- — Arrange phased floor installation without completely stopping logistics operations and with convenient commissioning of individual sections.
02
Solution
- — The chosen system is a hardened concrete floor poured on fresh base concrete with a Refloor ST-S200 dry shake hardener.
- — The monolithic slab is designed for high point loads from racks and equipment, with reinforcement and a carefully considered layout of movement joints.
- — The dry shake hardener is evenly distributed over the fresh concrete, followed by trowelling and final finishing to the required texture (approximate slip-resistance class R9–R10, combining comfortable vehicle movement and safe pedestrian traffic).
- — Joints are installed and filled to reduce impact loads on forklifts and prevent edge chipping.
- — The works are scheduled in phases so that individual warehouse zones can be put into operation immediately after reaching the required strength, without disrupting existing logistics.
03
Result
- — An industrial concrete floor resistant to intensive use, frequent traffic of equipment, and local impact loads has been obtained.
- — Dusting has been significantly reduced and day-to-day cleaning simplified, which is important for storage quality and order picking.
- — The floor flatness meets the requirements of warehouse equipment and racking systems, reducing the risk of accidents and increasing cargo handling speed.
- — This reference demonstrates what hardened concrete floor solutions can be applied to logistics hubs and distribution centers in Uzbekistan.
Project KPIs
A short summary of timelines, safety, and warranty.
1 185 000 м²
Площадь объекта
Упрочнённый бетонный пол с сухим упрочнителем Refloor ST-S200
Тип покрытия
Логистические комплексы Ozon в разных городах России
Тип объекта
2 024 год
Год реализации
Client testimonial
“After commissioning, the floors withstand round-the-clock operation of equipment without critical damage, and dusting and cleaning issues remain within routine maintenance limits” — a generalized feedback from the logistics complex operations team, used as a demonstration quote.
Client team
Facility operations
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