Industrial Floor Industrial Floor Industrial flooring — systems & materials

TANECO refinery: chemically resistant industrial floors over 45,200 m²

Reference project for the TANECO oil refinery in the cities of Nizhnekamsk and Bavly. A complex of areas with intensive chemical and mechanical loads required polyurethane-cement Linolit Lincrete floor systems and Refloor CT-S300 hardened concrete. The case is used as a demonstration of solutions for heavy petrochem…

Area
45 200 м²
Duration
—
City
Нижнекамск
Year
2024

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Project photo: TANECO refinery: chemically resistant industrial floors over 45,200 m²
Project photo: TANECO refinery: chemically resistant industrial floors over 45,200 m²
Project photo: TANECO refinery: chemically resistant industrial floors over 45,200 m²
Project photo: TANECO refinery: chemically resistant industrial floors over 45,200 m²

Key parameters

A brief summary of operating conditions and the selected system.

Industry
нефтепереработка, химическая промышленность
Floor system
Lincrete ST · 6–9 mm
Slip resistance
R11-R12
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Task — solution — result

How we transformed a problematic concrete floor into a floor system resistant to washing and chemical exposure.

01

Task

  • — Key objectives
  • — Protect the concrete substrate from aggressive media of oil refining processes and spills of process liquids.
  • — Provide resistance to thermal shock and temperature fluctuations in process areas.
  • — Reduce dusting, simplify cleaning, and ensure safe movement of personnel and equipment.
  • — Arrange a coating resistant to vibration and dynamic loads from equipment.
  • — Ensure a long service life of the floor without frequent production shutdowns for repairs.

02

Solution

  • — Solution
  • — For zones with maximum chemical and thermal loads, polyurethane-cement compositions Linolit Lincrete SL, ST, and TX were used with selected layer thickness and surface roughness.
  • — In a number of areas, a system with Refloor CT-S300 hardened concrete was applied as a wear-resistant base for traffic and equipment.
  • — A full range of substrate preparation works was performed: grinding, opening of pores, local repair of defects, creation of slopes and junctions.
  • — The technologies took into account requirements for spark safety and industrial safety of oil refining facilities.
  • — Different slip-resistance (R) classes were selected for different zones, considering possible spills, humidity, and cleaning requirements.

03

Result

  • — Result
  • — A chemically resistant coating was obtained in key refinery areas with a total area of about 45,200 m².
  • — The floor withstands prolonged exposure to aggressive media and regular wet cleaning without loss of performance.
  • — The risks of accidents and downtime associated with destruction or corrosion of the concrete base have been reduced.
  • — Thanks to a smooth yet non-slip surface, working conditions and operational safety for personnel have been improved.
  • — The facility is used as a showcase solution for oil-refining and chemical plants.

Project KPIs

45 200  м²

Площадь объекта

нефтепереработка

Отрасль

Linolit Lincrete SL, ST, TX; Refloor CT-S300

Типы систем

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